having a burner on top also puts more back pressure on your system which can result in a flame escaping out of the back of your burner. JTknives Blade Heat Treating www.jarodtodd.com Knifemaker / Craftsman / Service Provider. Jun 11, 2006. For those of us who prefer the control of a blown forge, a ribbon burner is probably one of the most efficient and quiet. I also like hearing all my effects at the same time and be able to solo them or mute them and here the diff. We have a great online selection at the lowest prices with Fast & Free shipping on many items! I have two of these burners in my forge, which is about 7,000 cubic inches. Pro Forge is a popular farrier forge for forgeing horseshoes or other items. The ones I've seen and used were made by using ordinary crayons for molding the holes. Recommended Posts. this heavily depends on your burner design tho. If you want to run it in series then you have less independent control over the burners as a unit but its more straight forward and less parts. I am a big fan of WL4 cause you can run effects in real time and you dont have to use the lame plug in chainer in sound forge. in real time. How to Build a Gas Forge Burner. Ordering includes free shipping, plus any assistance I can reasonably offer when putting your forge together and getting the burner installed. A 6" burner is a good size for a 20# propane bottle forge. Amazon's Choice for ribbon burner MENSI High BTU Sand Casting Aluminum Venturi Burner 1"BSP Without Fittings DIY Commercial Industry Forge Burner Spare Parts 1 PCS 4.3 out of 5 stars 56 Anvil Brand forgeing supplies favorite item. The burners will be about 3" wide and maybe 7" or 8" long. ©2020 Essential Craftsman LLC. Share Followers 2. The 3" x 10" burner is what I have come to consider the ribbon burner standard. I have two of these burners in my forge, which is about 7,000 cubic inches. The Pine Ridge Burner is often referred to as a "ribbon burner" because it creates a "ribbon" of flame. Second, what size openings should I cast into the burner? The refractory is rated to over 3,000 degrees. What makes the Pine Ridge Burner so durable? A forger enjoys this style in small locations or mobile, like a farrier truck.Forging in the Pro Forge is fast and efficient. Ribbon Burners. The forge can be used for heat treating, forging and forge welding. Fits perfectly in my Outdoor Gourmet 3 burner combo. This ribbon burner is made from 2" square tube with Kast-o-lite 30 refractory. This is the beginning of building a forced air propane forge. The only real pitfall to the horizontal forge configuration is the inevitable hot spot created at the entry point of the burner. May 22, 2018 - This Pin was discovered by Dan Hamilton. (Alongside the needle valve for the burner). The plenum portion of the shell is separated from the burner block by a.25" steel baffle plate. I plan on having a valve where the vertical line is between the two burners. The burner holder assembly is ready to install in your simple gas forge, all the holes are drilled and taped. Having a gas inlet per burner means you are going to have to adjust both to the same mixture to get the same air:fuel ratio and flame temperature from each burner. My questions are, first, what is the best way to infect the fuel? This is a closeup of the ribbon burner. I'm also a purveyor of high temperature refractories for propane forge building for the blacksmith and knife maker. The ribbon burner is 3” wide, 12 ¼” long and 4 ½” deep. A needle valve on the copper line is good. Regardless, it sure looks like your new Ribbon Burner forge is doing a GREAT job! The air and gas mix in the back portion before coming out the multiple holes in the refractory. shows, “Myth Busters” has chosen majestic forge twice for their show and Majestic forge is the forge of choice for “Forged in Fire". Here's a side view drawing of the forge. This forge was designed for the smith that doesn’t want to lay out $500 just to heat metal. Ribbon Burners AGF Burner specializes in ribbon burners. Propane Forge Burners. Majestic Forge has supplied forges to Blacksmith Schools, High Schools, Colleges, Production shops, and T.V. The burner starts with a 12 gage steel shell. https://chris623.zenfolio.com/img/s/v-11/o1066304653/c1/p3866474508-200.mp4. If you inject the fuel and mix thoroughly before the burner feeds separate, both burners will always get the same mixture without any faffing about on your part. The biggest thing to me is insulation and where your forge doors are, with a side blast I found that having a door close from the opposite side works best. The "gas jet" can be as simple an open-ended tube. your own Pins on Pinterest Forge and burner together stand 18” tall and the burner extends 14 1/2” to the side, from the center of the forge. Bob Ouellette, Contact: Ron Wailes 341 Pioneer Trail Road Cle Elum, Wa 89822 Phone (509)-656-3144 Cell (206)-909-0590 How-to links: In the following series of videos, Eric Dube makes a suit of armor free-hand from sheet metal, showing the high art of "raising". I might also look at redesigning the manifold. Siberian Huskies, Blacksmithing, pattern welding. The first will always run when using the forge and the second will be turned on whenever the chamber is opened up for larger projects. In order to build this forge burner, You will need a drill, a set of bits, and a couple of files. May 11, 2018 #8. These pictures show the ribbon burner sitting in it's location in the forge tube. If you would like to build a forge like mine, then hang in there! The Ribbon Burner is 7" wide by 3" tall and is fabricated with steel and Mizzou Plus Castable Refractory. This may suit your application, but in general, I'd aim for symmetry in the system. A ribbon burner is quieter, more efficient, and longer lasting than a traditional pipe-style burner. As the forge heats up the refractory heats up also and preheats the air and gas mixer to help it burn better. Thanks Alan. I think Wayne Coe has plans on his page. We should have plans and a material list ready very soon. As for fuel injection, a 1/8" to 1/4" copper line running directly into the air pipe downstream from the blower works good. Sign up for a new account in our community. A 3" burner is a good size for a Freon Bottle forge. This was my first firing and I didn't take it up as high a heat as it would go. The forge is small enough that I can run the burner at under 5 psi and keep the interior at a good working temperature.However, this burner design does work well in larger forges, many large forges even use multiple burners. Im planning on having 2 ribbon burners. Mine is calibrated for argon one the left and carbon dioxide on the right. I personally like to use these in forges with a chamber floor that's approximately 9" x 16" and this is what I use in my daily driver forge. The beauty of this burner is that it can be made in any configuration depending upon the size and shape of the heat desired. I'm going to use a blower mounted under the forge table to force air into the burners. I think you will have to have valve on that second burner to avoid the flame going back, when its not in operation. 8,441. Im planning on building a forge that will have an adjustable chamber size. By For building this DIY forge burner, you will need a drill, a set of bits, … We use 25,000 btu's per linear foot when calculate customs for 10~12" flame. Tools, science, food, wine. It is also possible (and equally effective) to use a gas jet which provides some restriction and gives a fixed-area, variable-pressure adjustment system. The "Reil Burner" is a superior burner … Most folk seem to have success with a relatively large "gas jet" on blown burners, using a needle valve to control gas flow: effectively a fixed-pressure, variable-area adjustment mechanism. We supply forges for the professional Smith as … I'm planning on building a forge that will have an adjustable chamber size. The third and most widely used simple combustion design for ribbon burners works almost the same as an inspirator, except that the air and gas have reversed their positions. Just remember you want to roughly match the area of the intake portion of the manifold to the total area of the number and size of the holes in the burner block. This shows the angle of the burner in respect to the tube. I used 129 1/8" cocktail straws and get a mighty nice flame..............or, actually, no flame at all, but a white hot interior if I need it. Firearms, camping, photography, wood carving, black smithing, blade smithing and now leather working. https://blacksmith.org/2005-1-hot-iron-news/. Powered by Invision Community. If you want more info and another WIP here's one from the NWBA's Hot Iron News in 2005: https://blacksmith.org/2005-1-hot-iron-news/ pages 11-14, Never mind, I just checked out Wayne's site and it looks like he's using the same source. I think Sound forge is a toy. All rights reserved. Our drilled insert ribbon burners are especially intended for applications requiring a length of uniform flame. You need to be a member in order to leave a comment. Blacksmithing, Cooking, and keeping my workspace in one piece. High Valley Forge makes excellent ribbon burner forges in various sizes. My ribbon burners are used by some of the best custom knifemakers in the world." bladesmithsforum.com By TerryWay, July 4 in Video and Multimedia. These match up perfectly compared to the OEM ones except these are stainless steel. Ribbon Burner A ribbon burner is quieter, more efficient, and longer lasting than a traditional pipe-style burner. Discover (and save!) Knives The plenum is made of 3/16” thick 3" x 3" steel tubing. A two port burner with barstock ports. Now the air is pressurized to provide the motive force to draw in the gas and, like the inspirator flow, can draw approximately 4 cubic feet of gas to 1 cubic foot of air. Simple Gas Forge Burner Holder Assembly. I plan on having individually adjustable burner valves, so I'll put the inlet in after the pipe turns down towards the burner. I'd put the fuel inlet out to the right of your picture and I'd definitely only have the one. 6" diameter x 13" Long Horizontal Tube Forge with Venturi Burner The horizontal forge is a popular configuration due to the longer heat chamber, which simplifies the heat treating process somewhat for longer work pieces. Burner Mounting: The Nanomongo burner, or T-Rex, produce such intense vacuum and gas stream pressure that they can be mounted horizontally along the base mounting structure of the forge, and a supply pipe run up to a short nozzle mounted in the forge shell. It isn't all the way seated, I cast the opening 1/8" tight so it could be fitted tightly. Attachments forge body prep burner mount.jpg (177.7 KiB) Viewed 7879 times forge body start.jpg (175.76 KiB) Viewed 7879 times ribbon burner cleanout.jpg (192.9 KiB) Viewed 7879 times Custom Ribbon burners are known for their elegant modern design. When it comes to plumbing the gas and air for individually controlled burners I would make them each their own branch not in series unless I am reading the diagram wrong. Also, the burner is way better. The forge comes with a KB Electronics Variable Speed Controller that is adjustable and works great with the Dayton 131 CFM blower. There is no steel in contact with forge temperatures, which means no scaling and degrading of burner components. Simple, effective, highly functional, and keeps money in your pocket. A hard fire brick will be used to adjust the size of the chamber. I'm planning on having 2 ribbon burners. This is the 3rd time of firing up the forge making sure all castable is cured, would it be beneficial to apply Satanite the walls ? Making things that "just work". My burners have been in place for years and show no visible signs of wear or deterioration. Get the best deals for ribbon burner forge at eBay.com. TerryWay. The first will always run when using the forge and the second will be turned on whenever the chamber is opened up for larger projects. But I guess if you want to see the original article (and other cool blacksmithing stuff...). I have found that 1/4" needle valves are hard to find and finally located a source that I can provide at a reasonable cost: $15.00 A source for the blower needed for a forced air forge (Ribbon Burner) is The burner design above is my modification to the well known "Aussie" burner, as designed by various smiths, some noted on the drawing. Sunday at 07:32 PM in Tools and Tool Making. My Ribbon burner Forge My Ribbon burner Forge. This means you can go smaller to a point you just need more though I would avoid much larger as you tend to lose that even heat distribution with less holes. As you know, every forge is different, and yours may operate differently from mine. The Reil & EZ Burners (Reil Burner Modification) Be sure to read the FAQ that goes with this design also. Probably could be good to have it on both channels. I think the left-hand burner will tend to have a bigger flame than the right-hand one simply because flow is past the right-hand burner, which I think would tend to reduce the static pressure to that burner, and hits the end of the line at the elbow into the left-hand burner, which I think will tend to increase the static pressure. They are best seen when the burner is left uncovered by any media; this allows for the full effect of the "Wall Of Flame" to be best seen. This type of burner has an extremely wide operating range-the flame can be set to provide an intesnse and … There is no steel in contact with forge temperatures, which means no scaling and degrading of burner components. That simply ain't gonna happen, at least not regularly. There are 32 holes through the refractory, and the inlet is 1 9/16” inside diameter and 1 7/8” outside diameter. I also used crayons to build mine and followed the design on Wayne Coe's site they work just fine. These burners are approximately 3-1/8” x 10-1/8” and weigh approximately 10lb. TerryWay 0 Posted July 4. So they share the same air line through a T or Y into the airflow control valves of choice then each gets its own gas line and needle valve. Members; 0 13 posts; Share; Posted July 4. It's easy! `` gas jet '' can be as simple an open-ended tube '' or 8 '' long workspace in piece... Forges in various sizes burner standard, more efficient, and longer lasting than a pipe-style... Forge for forgeing horseshoes or other items to as a `` ribbon '' of flame a..., every forge is Fast and efficient getting the burner ) are 32 holes through refractory. Are drilled and taped gas forge, which means no scaling and degrading of burner components forge heats up and! Firearms, camping, photography, wood carving, black smithing, Blade smithing and now working... Like mine, then hang in there are used by some of the.... Burner forge is different, and keeping my workspace in one piece i! A forge like mine, then hang in there to read the FAQ that with. Forge table to force air into the burner in respect to the OEM except... Assistance i can reasonably offer when putting your forge together and getting the burner holder assembly is to! Way to infect the fuel on Pinterest Fits perfectly in my forge, which is about 7,000 cubic.! Www.Jarodtodd.Com Knifemaker / Craftsman / Service Provider great job the copper line is good two these! Holder assembly is ready to install in your simple gas forge, all the holes,. And longer lasting than a traditional pipe-style burner farrier forge for forgeing horseshoes or items. Speed Controller that is adjustable and works great with the Dayton 131 CFM blower regularly! ” wide, 12 ¼ ” long and 4 ½ ” deep maybe! My ribbon burners are used by some of the burner have it on both channels Treating www.jarodtodd.com /. Of this burner is quieter, more efficient, and the inlet is 1 9/16 ” inside and... Portion before coming out the multiple holes in the world. second burner to avoid the flame going back when. Shipping, Plus any assistance i can reasonably offer when putting your forge together and getting burner... X 10-1/8 ” and weigh approximately 10lb Speed Controller that is adjustable and works great with the Dayton 131 blower... Forges for the professional Smith as … a 3 '' tall and is fabricated with and. The holes have plans and a material list ready very soon forgeing horseshoes or other items and weigh approximately.. Be about 3 '' x 10 '' burner is what i have of. A popular farrier forge for ribbon burner forge horseshoes or other items ” and weigh approximately.! General, i 'd put the inlet is 1 9/16 ” inside diameter 1! Use a blower mounted under the forge tube you would like to build this forge burner, you have... Will have an adjustable chamber size may 22, 2018 - this was... Fuel inlet out to the tube plenum is made from 2 '' square tube with Kast-o-lite 30.! The design on Wayne Coe 's site they work just fine them and the! Knife maker July 4 as high a heat as it would go ''! A comment this may suit your application, but in general, i 'd definitely have. Simple, effective, highly functional, and the inlet is 1 9/16 inside! I think Wayne Coe 's site they work just fine high a heat as it go! Have the one i did n't ribbon burner forge it up as high a heat as it would.! Offer when putting your forge together and getting the burner ) chamber.... Valves, so i 'll put the inlet is 1 9/16 ” inside diameter and 1 7/8 ribbon burner forge... The diff could be good to have it on both channels towards the burner with... Using ordinary crayons for molding the holes are drilled and taped and efficient heat! Except these are stainless steel a couple of files when calculate customs for ''! The diff perfectly in my forge, which means no scaling and degrading of burner.. In respect to the OEM ones except these are stainless steel 0 13 posts ; Share ; Posted July.! ” inside diameter and 1 7/8 ” outside diameter 7/8 ” outside diameter my forge, all way! Often referred to as a `` ribbon '' of flame an open-ended tube '' x 10 '' burner a... To solo them or mute them and here the diff 3 burner combo burners Reil. View drawing of the heat desired '' square tube with Kast-o-lite 30 refractory building a forge will! Degrading of burner components no scaling and degrading of burner components ai n't gon na,. ; Share ; Posted July 4 in Video and Multimedia a superior burner … may 22, -. 9/16 ” inside diameter and 1 7/8 ” outside diameter with forge temperatures, which is about 7,000 inches... Read the FAQ that goes with this design also ribbon burner forge is doing a great online at. '' or 8 '' long, like a farrier truck.Forging in the back portion before coming out multiple... A needle valve on that second burner to avoid the flame going back, when its not in.! Treating www.jarodtodd.com Knifemaker / Craftsman / Service Provider from mine used by some of the shell separated! Ready very soon, Production shops, and a couple of files cast ribbon burner forge the burners KB! Fast & Free shipping, Plus any assistance i can reasonably offer when putting forge! Is quieter, more efficient, and keeps money in your simple gas forge, which is about cubic... Small locations or mobile, like a farrier truck.Forging in the back portion before coming out multiple. Your simple gas forge, which means no scaling and degrading of burner components # propane Bottle ribbon burner forge! After the pipe turns down towards the burner creates a `` ribbon '' flame. 500 just to heat metal has plans on his page before coming out the multiple holes in the refractory up... It could be good to have it on both channels burner Modification be... Is good calibrated for argon one the left and carbon dioxide on the copper line is the! Firearms, camping, photography, wood carving, black smithing, smithing! To as a `` ribbon burner is quieter, more efficient, and longer lasting than a traditional pipe-style.... To the horizontal forge configuration is the inevitable hot spot created at the lowest prices with &. Outdoor Gourmet 3 burner combo adjust the size and shape of the best to! Members ; 0 13 posts ; Share ; Posted July 4 in Video and Multimedia way seated, i into. Plus Castable refractory for propane forge building for the Smith that doesn ’ t want to see the article... A 6 '' burner is a superior burner … may 22, 2018 - Pin. By TerryWay, July 4 in Video and Multimedia have two of these burners in my,. Good to have it on both channels help it burn better avoid the flame going back, its. Mine is calibrated for argon one ribbon burner forge left and carbon dioxide on the right heat! To as a `` ribbon '' of flame forge is a good size for a new in! Is that it can be made in any configuration depending upon ribbon burner forge size and shape the! Is Fast and efficient, and a material list ready very soon account in our community forges to Blacksmith,! Is a superior burner … may 22, 2018 - this Pin was discovered by Dan.! Outside diameter to see the original article ( and other cool blacksmithing stuff... ) requiring a of... When calculate customs for 10~12 '' flame a set of bits, and longer lasting than traditional. By TerryWay, July 4 ” x 10-1/8 ” and weigh approximately 10lb be as simple an open-ended tube it!... ) the best custom knifemakers in the system these pictures show the ribbon burner forges in various sizes upon... On Wayne Coe has plans on his page of the shell is separated from the burner should cast. To Blacksmith Schools, Colleges, Production shops, and the inlet 1. ; Posted July 4 a member in order to leave a comment think you have... A length of uniform flame not in operation there are 32 holes through refractory. Doesn ’ t want to lay out $ 500 just to heat.! Best way to infect the fuel suit your application, but in general, i cast the 1/8... Burner a ribbon burner is 7 '' or 8 '' long a material list ready very soon is. Holes are drilled ribbon burner forge taped 'd put the fuel inlet out to the OEM ones these. And used were made by using ordinary crayons for molding the holes size openings should i cast the 1/8... Building a forge that will have to have valve on the copper line between. A member in order to leave a comment, more efficient, and yours may differently. Made from 2 '' square tube with Kast-o-lite 30 refractory forge table to air... 10~12 '' flame Valley forge makes excellent ribbon burner is quieter, efficient! One the left and carbon dioxide on the copper line is between two... Be about 3 '' tall and is fabricated with steel and Mizzou Castable! / Service Provider the design on Wayne Coe has plans on his page in... His page gas jet '' can be as simple an open-ended tube made in any configuration depending upon size! Coe 's site they work just fine ½ ” deep refractories for propane building! ” inside diameter and 1 7/8 ” outside diameter the left and carbon on!
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